STEP Smart Hot Dip Galvanizing Plants

Product Details:

STEP Techno Solution LLP as founded in 2019 as a Manufacture and Exporter of Polypropylene Tank, Storage Tank, Surface Treatment Plant, And Fume Extraction Systems. 

Additional Information:

• Delivery Time: 10 Weeks
• Packaging Details: Suitable Packing

Product Details:

STEP Techno Solution LLP as founded in 2019 as a Manufacture and Exporter of Polypropylene Tank, Storage Tank, Surface Treatment Plant, And Fume Extraction Systems. 

Product Details:

We are a unique entity in the industry, actively committed towards offering an optimum quality range of Pretreatment Tank.

Note: Prices are customized and depends upon customer requirement

v\•       We design and build hot dip galvanizing plants considering various factors like type of material, fuel arrangement, production rate, available area and degree of automation

•       Our STEP Smart® Hot Dip Galvanizing plants integrate automation of Pulse Fired High-Velocity Galvanizing Furnace, which has an automated burner management system alongwith fume extraction systems ensuring highest efficiency of galvanizing process with minimal operational cost.

•       STEPsmart® High Velocity Furnace

•       Zinc Kettle

•       STEP efficient ® Recirculating Hot Air Dryer

•       STEPstrong® Pre-Treatment Tanks

•       STEPsafe® Acid Room Enclosures

•       STEPsafe® Zinc Fume Enclosure

•       STEPsmart® Acid Fume Extraction System

•       STEPsmart® Zinc Fume Extraction System

•       STEPstrong® Acid Storage Tanks

•       STEPsaver® Zinc recovery System

•       STEPsaver® Flux Regeneration System

•       STEPsmart® Material Handling System

 

 

Applications:

Transmission TowersSolar StructuresRoad Crash & Side Barriers

Telecommunication TowersMonopole TowersRailway Structures

Galvanized PipesSteel fabrication PlantsHeavy Engineering

Transformer RadiatorsFasteners                                               

Small parts

Product Details:

 We design and build hot dip galvanizing plants considering various factors like type of material, fuel arrangement, production rate, available area and degree of automation.

Our STEP Smart® Hot Dip Galvanizing plants integrate automation of Pulse Fired High-Velocity Galvanizing Furnace, which has an automated burner management system alongwith fume extraction systems ensuring highest efficiency of galvanizing process with minimal operational cost.

•       STEPsmart® High Velocity Furnace

•       Zinc Kettle

•       STEP efficient ® Recirculating Hot Air Dryer

•       STEPstrong® Pre-Treatment Tanks

•       STEPsafe® Acid Room Enclosures

•       STEPsafe® Zinc Fume Enclosure

•       STEPsmart® Acid Fume Extraction System

•       STEPsmart® Zinc Fume Extraction System

•       STEPstrong® Acid Storage Tanks

•       STEPsaver® Zinc recovery System

•       STEPsaver® Flux Regeneration System

•       STEPsmart® Material Handling System

Product Details:

·         Weld and weld preparation will per AS 1554 and all welds will be continuous fillet. 

• Material – Mild steel, plates & RHS
• Painted with heat resistant paint 400 degree
• Drain Pipe nipple with flange
• Drain connection with flanged end and PP ball valve

Lifting hook, Jig resting arrangement mild steel with paining

Product Details:

Design Features:

* Kettle thickness 50 mm to 60 mm

*  Dross protection layer at bottom

*  Heat shield to prevent the kettle corners from erosion

*  Ultrasonic tested plates

*  100% Radiography tested on all the welded joints to eliminate porosity

Key Benefits:

*   Long Life

*  Round corners creates more room for zinc flow

*  Easy Dross Removal

•       We design and build hot dip galvanizing plants considering various factors like type of material, fuel arrangement, production rate, available area and degree of automation

•       Our STEP Smart® Hot Dip Galvanizing plants integrate automation of Pulse Fired High-Velocity Galvanizing Furnace, which has an automated burner management system alongwith fume extraction systems ensuring highest efficiency of galvanizing process with minimal operational cost.

•       STEPsmart® High Velocity Furnace

•       Zinc Kettle

•       STEP efficient ® Recirculating Hot Air Dryer

•       STEPstrong® Pre-Treatment Tanks

•       STEPsafe® Acid Room Enclosures

•       STEPsafe® Zinc Fume Enclosure

•       STEPsmart® Acid Fume Extraction System

•       STEPsmart® Zinc Fume Extraction System

•       STEPstrong® Acid Storage Tanks

•       STEPsaver® Zinc recovery System

•       STEPsaver® Flux Regeneration System

•       STEPsmart® Material Handling System

 

 

Applications:

Transmission TowersSolar StructuresRoad Crash & Side Barriers

Telecommunication TowersMonopole TowersRailway Structures

Galvanized PipesSteel fabrication PlantsHeavy Engineering

Transformer RadiatorsFasteners                                               

 

Small parts

Product Details:

Design Features:

* Drum Capacity 750 Kgs

* Heating system – Oil, Gas or Dual fuel

*  Drum Life – 200 cycle

*  Average cycle time 3 hours for 750 kgs drum.

Key Benefits:

* Reduced volume of residual skimming being disposed

* Low operational cost

*  Reduction in the volume of virgin zinc

*  Easier to use, greater ease in loading the drum

Product Details:

·         Kingfield Furnace Systems

·         Fuel efficient combustion systems with Advanced Modupulse HV Firing System.

·         Gas, oil, diesel, electric and hybrid heating systems

·         Chamber with pressure and temperature sensors

·         Quick load change response, Uniform zinc temperature

·         Automated Leak detection systems

·         Advanced Insulation system minimizes heat loss.

Rotational Burner Placement: Rotation of burners and direction extending kettle life time and reducing wear patterns significantly

·         Supplied pre-assembled for rapid installation

·         Modular construction enabling furnace and kettle size change

·         3 term PID control system for zinc and flue temperature control

·         Finite temperature control technology

·         Complete Remote Monitoring Systems at all Digital Levels

Key Benefits:

•  Low fuel consumption, maximum thermal efficiency
• Uniform heating, Free of maintenance, High life of zinc kettle

Pollution emissions (NOx, S, CO, PM) within acceptable or legal limits.

Product Details:

STEP Techno Solution LLP as founded in 2019 as a Manufacture and Exporter of Polypropylene Tank, Storage Tank, Surface Treatment Plant, And Fume Extraction Systems.