Step Techno Solutions LLP
Step Techno Solutions LLP
Vatva, Ahmedabad, Gujarat
GST No. 24ADXFS1430J1ZS
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STEP Smart Hot Dip Galvanizing Plants

 

We design and build hot dip galvanizing plants considering various factors like type of material, fuel arrangement, production rate, available area and degree of automation

Our STEP Smart® Hot Dip Galvanizing plants integrate automation of Pulse Fired High-Velocity Galvanizing Furnace, which has an automated burner management system alongwith fume extraction systems ensuring highest efficiency of galvanizing process with minimal operational cost.

  • STEPsmart® High Velocity Furnace
  • Zinc Kettle
  • STEP efficient ® Recirculating Hot Air Dryer
  • STEPstrong® Pre-Treatment Tanks
  • STEPsafe® Acid Room Enclosures
  • STEPsafe® Zinc Fume Enclosure
  • STEPsmart® Acid Fume Extraction System
  • STEPsmart® Zinc Fume Extraction System
  • STEPstrong® Acid Storage Tanks
  • STEPsaver® Zinc recovery System
  • STEPsaver® Flux Regeneration System
  • STEPsmart® Material Handling System

 

 

 

Hot Dip Galvanizing plant

Hot Dip Galvanizing plant
  • Hot Dip Galvanizing plant
  • Hot Dip Galvanizing plant
  • Hot Dip Galvanizing plant
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Approx. Price: Rs 70 Lakh / PieceGet Latest Price
Product Brochure

Product Details:

CapacityCustomize
Oven TypeDryer
Temperature450
Business Industry TypeGalvanizing
Production CapacityCustomize
Power Source3 Phase
Usage/ApplicationGalvanizing
Power Consumption3 Phase
Automation GradeSemi-Automatic

 We design and build hot dip galvanizing plants considering various factors like type of material, fuel arrangement, production rate, available area and degree of automation.

Our STEP Smart® Hot Dip Galvanizing plants integrate automation of Pulse Fired High-Velocity Galvanizing Furnace, which has an automated burner management system alongwith fume extraction systems ensuring highest efficiency of galvanizing process with minimal operational cost.

•       STEPsmart® High Velocity Furnace

•       Zinc Kettle

•       STEP efficient ® Recirculating Hot Air Dryer

•       STEPstrong® Pre-Treatment Tanks

•       STEPsafe® Acid Room Enclosures

•       STEPsafe® Zinc Fume Enclosure

•       STEPsmart® Acid Fume Extraction System

•       STEPsmart® Zinc Fume Extraction System

•       STEPstrong® Acid Storage Tanks

•       STEPsaver® Zinc recovery System

•       STEPsaver® Flux Regeneration System

•       STEPsmart® Material Handling System

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Pre Treatment Tank

Pre Treatment Tank
  • Pre Treatment Tank
  • Pre Treatment Tank
  • Pre Treatment Tank
  • Pre Treatment Tank
  • Pre Treatment Tank
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Approx. Price: Rs 2 Lakh / PieceGet Latest Price
Product Brochure

Product Details:

Storage Capacity500-1000 L
Usage/ApplicationIndustrial
ShapeRectangular
Wall Thickness2 to 5 Inch
Tank OrientationHorizontal
MaterialPP

We are a unique entity in the industry, actively committed towards offering an optimum quality range of Pretreatment Tank.

Note: Prices are customized and depends upon customer requirement

v\•       We design and build hot dip galvanizing plants considering various factors like type of material, fuel arrangement, production rate, available area and degree of automation

•       Our STEP Smart® Hot Dip Galvanizing plants integrate automation of Pulse Fired High-Velocity Galvanizing Furnace, which has an automated burner management system alongwith fume extraction systems ensuring highest efficiency of galvanizing process with minimal operational cost.

•       STEPsmart® High Velocity Furnace

•       Zinc Kettle

•       STEP efficient ® Recirculating Hot Air Dryer

•       STEPstrong® Pre-Treatment Tanks

•       STEPsafe® Acid Room Enclosures

•       STEPsafe® Zinc Fume Enclosure

•       STEPsmart® Acid Fume Extraction System

•       STEPsmart® Zinc Fume Extraction System

•       STEPstrong® Acid Storage Tanks

•       STEPsaver® Zinc recovery System

•       STEPsaver® Flux Regeneration System

•       STEPsmart® Material Handling System

 

 

Applications:

Transmission TowersSolar StructuresRoad Crash & Side Barriers

Telecommunication TowersMonopole TowersRailway Structures

Galvanized PipesSteel fabrication PlantsHeavy Engineering

Transformer RadiatorsFasteners                                               

Small parts

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Post Treatment Tank

Post Treatment Tank
  • Post Treatment Tank
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·         Weld and weld preparation will per AS 1554 and all welds will be continuous fillet. 

  • Material – Mild steel, plates & RHS
  • Painted with heat resistant paint 400 degree
  • Drain Pipe nipple with flange
  • Drain connection with flanged end and PP ball valve
Lifting hook, Jig resting arrangement mild steel with paining
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Zinc Tank Kettle

Zinc Tank Kettle
  • Zinc Tank Kettle
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Approx. Price: Rs 10 Lakh / PieceGet Latest Price

Product Details:

Country of OriginMade in India

Design Features:

* Kettle thickness 50 mm to 60 mm

*  Dross protection layer at bottom

*  Heat shield to prevent the kettle corners from erosion

*  Ultrasonic tested plates

*  100% Radiography tested on all the welded joints to eliminate porosity

Key Benefits:

*   Long Life

*  Round corners creates more room for zinc flow

*  Easy Dross Removal




•       We design and build hot dip galvanizing plants considering various factors like type of material, fuel arrangement, production rate, available area and degree of automation

•       Our STEP Smart® Hot Dip Galvanizing plants integrate automation of Pulse Fired High-Velocity Galvanizing Furnace, which has an automated burner management system alongwith fume extraction systems ensuring highest efficiency of galvanizing process with minimal operational cost.

•       STEPsmart® High Velocity Furnace

•       Zinc Kettle

•       STEP efficient ® Recirculating Hot Air Dryer

•       STEPstrong® Pre-Treatment Tanks

•       STEPsafe® Acid Room Enclosures

•       STEPsafe® Zinc Fume Enclosure

•       STEPsmart® Acid Fume Extraction System

•       STEPsmart® Zinc Fume Extraction System

•       STEPstrong® Acid Storage Tanks

•       STEPsaver® Zinc recovery System

•       STEPsaver® Flux Regeneration System

•       STEPsmart® Material Handling System

 

 

Applications:

Transmission TowersSolar StructuresRoad Crash & Side Barriers

Telecommunication TowersMonopole TowersRailway Structures

Galvanized PipesSteel fabrication PlantsHeavy Engineering

Transformer RadiatorsFasteners                                               

 

Small parts

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Zinc Fume Extraction System

Zinc Fume Extraction System
  • Zinc Fume Extraction System
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Product Details:

Minimum Order Quantity1 Number
MaterialPolypeopylene
UsageZinc White Fume Extraction and Scrubbing
Temperature Of The Fume150 Degree
Country of OriginMade in India

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Additional Information:

  • Delivery Time: 10 Weeks
  • Packaging Details: Suitable Packing
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Zinc Recovery System

Zinc Recovery System
  • Zinc Recovery System
  • Zinc Recovery System
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Approx. Price: Rs 5 Lakh / PieceGet Latest Price

Design Features:

* Drum Capacity 750 Kgs

* Heating system – Oil, Gas or Dual fuel

*  Drum Life – 200 cycle

*  Average cycle time 3 hours for 750 kgs drum.

Key Benefits:

* Reduced volume of residual skimming being disposed

* Low operational cost

*  Reduction in the volume of virgin zinc

*  Easier to use, greater ease in loading the drum

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Furnace

Furnace
  • Furnace
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·         Kingfield Furnace Systems

·         Fuel efficient combustion systems with Advanced Modupulse HV Firing System.

·         Gas, oil, diesel, electric and hybrid heating systems

·         Chamber with pressure and temperature sensors

·         Quick load change response, Uniform zinc temperature

·         Automated Leak detection systems

·         Advanced Insulation system minimizes heat loss.

Rotational Burner Placement: Rotation of burners and direction extending kettle life time and reducing wear patterns significantly

·         Supplied pre-assembled for rapid installation

·         Modular construction enabling furnace and kettle size change

·         3 term PID control system for zinc and flue temperature control

·         Finite temperature control technology

·         Complete Remote Monitoring Systems at all Digital Levels

Key Benefits:

  •  Low fuel consumption, maximum thermal efficiency
  • Uniform heating, Free of maintenance, High life of zinc kettle
Pollution emissions (NOx, S, CO, PM) within acceptable or legal limits.
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Hot Dip Galvanizing Plant

Product Price :Get Latest Price
Hot Dip Galvanizing Plant
  • Hot Dip Galvanizing Plant
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Recirculating Air Dryer

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Recirculating Air Dryer
  • Recirculating Air Dryer
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Reach Us
Sadhana Trivedi (General Manager)
Step Techno Solutions LLP
Plot No. 23, 60/B, Phase 1, Shyam Ujjwal Industrial Estate, GIDC
Vatva, Ahmedabad - 382445, Gujarat, India


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