We design and build hot dip galvanizing plants considering various factors like type of material, fuel arrangement, production rate, available area and degree of automation
Our STEP Smart® Hot Dip Galvanizing plants integrate automation of Pulse Fired High-Velocity Galvanizing Furnace, which has an automated burner management system alongwith fume extraction systems ensuring highest efficiency of galvanizing process with minimal operational cost.
Product Details:
Capacity | Customize |
Oven Type | Dryer |
Temperature | 450 |
Business Industry Type | Galvanizing |
Production Capacity | Customize |
Power Source | 3 Phase |
Usage/Application | Galvanizing |
Power Consumption | 3 Phase |
Automation Grade | Semi-Automatic |
We design and build hot dip galvanizing plants considering various factors like type of material, fuel arrangement, production rate, available area and degree of automation.
Our STEP Smart® Hot Dip Galvanizing plants integrate automation of Pulse Fired High-Velocity Galvanizing Furnace, which has an automated burner management system alongwith fume extraction systems ensuring highest efficiency of galvanizing process with minimal operational cost.
• STEPsmart® High Velocity Furnace
• Zinc Kettle
• STEP efficient ® Recirculating Hot Air Dryer
• STEPstrong® Pre-Treatment Tanks
• STEPsafe® Acid Room Enclosures
• STEPsafe® Zinc Fume Enclosure
• STEPsmart® Acid Fume Extraction System
• STEPsmart® Zinc Fume Extraction System
• STEPstrong® Acid Storage Tanks
• STEPsaver® Zinc recovery System
• STEPsaver® Flux Regeneration System
• STEPsmart® Material Handling System
Product Details:
Storage Capacity | 500-1000 L |
Usage/Application | Industrial |
Shape | Rectangular |
Wall Thickness | 2 to 5 Inch |
Tank Orientation | Horizontal |
Material | PP |
• Our STEP Smart® Hot Dip Galvanizing plants integrate automation of Pulse Fired High-Velocity Galvanizing Furnace, which has an automated burner management system alongwith fume extraction systems ensuring highest efficiency of galvanizing process with minimal operational cost.
• STEPsmart® High Velocity Furnace
• Zinc Kettle
• STEP efficient ® Recirculating Hot Air Dryer
• STEPstrong® Pre-Treatment Tanks
• STEPsafe® Acid Room Enclosures
• STEPsafe® Zinc Fume Enclosure
• STEPsmart® Acid Fume Extraction System
• STEPsmart® Zinc Fume Extraction System
• STEPstrong® Acid Storage Tanks
• STEPsaver® Zinc recovery System
• STEPsaver® Flux Regeneration System
• STEPsmart® Material Handling System
Applications:
Transmission TowersSolar StructuresRoad Crash & Side Barriers
Telecommunication TowersMonopole TowersRailway Structures
Galvanized PipesSteel fabrication PlantsHeavy Engineering
Transformer RadiatorsFasteners
Small parts
· Weld and weld preparation will per AS 1554 and all welds will be continuous fillet.
Product Details:
Country of Origin | Made in India |
Design Features:
* Kettle thickness 50 mm to 60 mm
* Dross protection layer at bottom
* Heat shield to prevent the kettle corners from erosion
* Ultrasonic tested plates
* 100% Radiography tested on all the welded joints to eliminate porosity
Key Benefits:
* Long Life
* Round corners creates more room for zinc flow
* Easy Dross Removal
• We design and build hot dip galvanizing plants considering various factors like type of material, fuel arrangement, production rate, available area and degree of automation
• Our STEP Smart® Hot Dip Galvanizing plants integrate automation of Pulse Fired High-Velocity Galvanizing Furnace, which has an automated burner management system alongwith fume extraction systems ensuring highest efficiency of galvanizing process with minimal operational cost.
• STEPsmart® High Velocity Furnace
• Zinc Kettle
• STEP efficient ® Recirculating Hot Air Dryer
• STEPstrong® Pre-Treatment Tanks
• STEPsafe® Acid Room Enclosures
• STEPsafe® Zinc Fume Enclosure
• STEPsmart® Acid Fume Extraction System
• STEPsmart® Zinc Fume Extraction System
• STEPstrong® Acid Storage Tanks
• STEPsaver® Zinc recovery System
• STEPsaver® Flux Regeneration System
• STEPsmart® Material Handling System
Applications:
Transmission TowersSolar StructuresRoad Crash & Side Barriers
Telecommunication TowersMonopole TowersRailway Structures
Galvanized PipesSteel fabrication PlantsHeavy Engineering
Transformer RadiatorsFasteners
Small parts
Product Details:
Minimum Order Quantity | 1 Number |
Material | Polypeopylene |
Usage | Zinc White Fume Extraction and Scrubbing |
Temperature Of The Fume | 150 Degree |
Country of Origin | Made in India |
Additional Information:
Design Features:
* Drum Capacity 750 Kgs
* Heating system – Oil, Gas or Dual fuel
* Drum Life – 200 cycle
* Average cycle time 3 hours for 750 kgs drum.
Key Benefits:
* Reduced volume of residual skimming being disposed
* Low operational cost
* Reduction in the volume of virgin zinc
* Easier to use, greater ease in loading the drum
· Kingfield Furnace Systems
· Fuel efficient combustion systems with Advanced Modupulse HV Firing System.
· Gas, oil, diesel, electric and hybrid heating systems
· Chamber with pressure and temperature sensors
· Quick load change response, Uniform zinc temperature
· Automated Leak detection systems
· Advanced Insulation system minimizes heat loss.
Rotational Burner Placement: Rotation of burners and direction extending kettle life time and reducing wear patterns significantly· Supplied pre-assembled for rapid installation
· Modular construction enabling furnace and kettle size change
· 3 term PID control system for zinc and flue temperature control
· Finite temperature control technology
· Complete Remote Monitoring Systems at all Digital Levels
Key Benefits: