Surface Treatment Plant

Product Details:

The Pre-treatment used before the powder coating is called as 7 tank cleaning. It is done before applying the powder coat to the metal or aluminum. This 7 tank process for powder coating is initially important to perform before the rest of the processes.

We provide the tanks for better cleaning process. Our tanks are made up of Virgin Poly Propylene material. We also provide mild steel reinforcement structure for more strength of tank.

Our Tanks are available for following treatment in powder coating.

1. Degreasing

2. Water Rinse

3. Derusting

4. Water Rinsing

5. Surface Coating

6. Phosphating.

7. Passivation

Product Details:

We design and build plants considering various factors like size of material, production rate, available area and degree of automation

We design and customize phosphating plants depending on the requirement of the industry:

7 tank phosphating process

8 tank phosphating process

12 tank phosphating process

STEPstrong® Pre-Treatment Tanks

STEPsmart® Fume Extraction System

STEPstrong® Acid Storage Tanks

STEPsmart® Material Handling System

STEPsaver ® Heating System

phosphate coating is the treatment of ferrous metal with a dilute solution of phosphoric acid and other chemicals, whereby the surface of the metal, reacting chemically with the phosphoric acid, is converted to an integral, mildly protective layer of insoluble crystalline phosphate.

We provide the tanks for better phosphate coating. Our tanks are made up of Virgin Poly Propylene material. We also provide mild steel reinforcement structure for more strength of tank.

Our Tanks are available for following treatment in phosphate coating.

1. Degreasing

2. Water Rinse

3. Derusting

4. Water Rinsing

5. Surface Coating

6. Phosphating.

7. Passivation

 

Crucial Advantage of Tanks

 

Our tanks hold out Even in the rough environment of phosphating plant.

Tank sizes can be reduced or increased even after many years thereby adapting to the requirements of your plant.

The service life of our tanks to be 20 years and more with minimum maintenance costs.

Customized, ready to use, and with the highest level of corrosion protection

Additional Information:

• Delivery Time: 10 Week
• Packaging Details: Standard Packing

Product Details:

•       We design and build rack type as well as barrel type plating plants for various surface finishes with semi-automatic and automatic modes of operation

•       We provide complete automation of processes with material handling systems and required contact times of the process sequences.

•       STEPstrong® Pre-Treatment Tanks

•       STEPsmart® Acid Fume Extraction System

•       STEPstrong® Acid Storage Tanks

•       Electroplating DC Rectifier

•       Electroplating Dryers

•       STEPsmart® Material Handling System

 

We offer plating plants for the following:

1.Nickel plating

2.chromium plating

3.Ni-cr Nickel Chromium Plating

4 zinc plating

5 copper plating

6.Zn-Ni Zinc Nickel Plating 

7.electropolishing

8.Gold

9.Silver

Product Details:

We design and build plants considering various factors like size of material, production rate, available area and degree of automation

We design and customize phosphating plants depending on the requirement of the industry:

7 tank phosphating process

8 tank phosphating process

12 tank phosphating process

STEPstrong® Pre-Treatment Tanks

STEPsmart® Fume Extraction System

STEPstrong® Acid Storage Tanks

STEPsmart® Material Handling System

STEPsaver ® Heating System

Additional Information:

• Delivery Time: 10 Weeks
• Packaging Details: Suitable Packing

Product Details:

Corrosion is the biggest threat to industrial development and progress.surface coating is that it works wonders for corrosion resistance. By coating a noble metal on your substrate, you minimize its exposure to humidity and oxygen, which helps in slowing down the process of corrosion.
We have many years experience in designing and producing plants for different kinds of surface treatment methods. , we offer pre-treatment tanks, Fume Extraction System, Acid Storage Tanks and ETP Plants.
Our pretreatment tanks are ready to install, these tanks are safe for the environment, as well as we provide fume extraction and scrubbing system ensuring a minimal amount of dangerous gas emissions from the plant to the surface treatment facility This also provides a risk reduction for chemical affection to personnel, building and machinery

Crucial Benefit Of Surface Treatment Plant

• Money & Environment Saving System
• Less pollution
• Healthy Environment
• Reduce, Reuse, Recycle of Acid Waste
• VFD Driven Energy Saving System
• Easy to Operate
• Increased productivity
• Corrosion Free Shed & Crane
• Good Health of Working person

Note: Prices are customized and depends upon customer requirement

Product Details:

We built our tank from German Welding & Design Technology.We select specific type of thermoplastic as per industries application.

Another key feature in our tank is its mild steel reinforcement structure protected with special chemical resistance coating.The resulting structure has exceptionally high impact strength and resist against chemical effect with maximum load bearing capacity.

 

This is always picked to be the best in class for Impact Resistance, Chemical Resistance and high temperature resistance

 

 

 

Crucial Advantage of Tanks

 

Our tanks hold out Even in the rough environment of surface treatment plants.

Tank sizes can be reduced or increased even after many years thereby adapting to the requirements of your plant.

The service life of our tanks to be 20 years and more with minimum maintenance costs.

Customized, ready to use, and with the highest level of corrosion protection

 

 

USER Industries

1.      Surface Treatment

2.      Galvanizing

3.      Anodizing

4.      Electroplating

Product Details:

We design and build in-line pickling plants and batch pickling plants. We also offer tunnel pickling line and fumeless pickling line for wire manufacturing industries.

Our pickling plants are customized to the needs of the industry and we offer flexibility of operations as well as programming to cater to the changing needs of the industry

Our solutions for pickling process include:

•       STEPstrong® Pre-Treatment Tanks

•       STEPsmart® Acid Fume Extraction System

•       STEPstrong® Acid Storage Tanks

•       STEPsmart® Material Handling System

 

 

Applications

Tube

Pipe

Strip

Wire

Rod

Additional Information:

• Delivery Time: 8 Weeks
• Packaging Details: Suitable Packing

Product Details:

We design and build in-line pickling plants and batch pickling plants. We also offer tunnel pickling line and fumeless pickling line for wire manufacturing industries.

Our pickling plants are customized to the needs of the industry and we offer flexibility of operations as well as programming to cater to the changing needs of the industry

Our solutions for pickling process include:

•       STEPstrong® Pre-Treatment Tanks

•       STEPsmart® Acid Fume Extraction System

•       STEPstrong® Acid Storage Tanks

•       STEPsmart® Material Handling System

 

 

Applications

Tube

Pipe

Strip

Wire

Rod

Additional Information:

• Delivery Time: 4 Weeks
• Packaging Details: Suitable Packing

Product Details:

We offer complete product line of equipment and systems designed to meet a wide variety of demanding production requirements

We manufacture highly efficient Powder Coating Plants with latest technology designed for optimum production, high corrosion resistance, durability, precision designing, easy installation, optimization of energy & space, easy cleaning and cost effectiveness

 

Our Powder Coating plants include the following:

• STEPstrong® Pre-Treatment Tanks
• STEPsmart® Fume Extraction System
• STEPstrong® Storage Tanks
• STEPsmart® Spray Booth
• STEPsmart® Material Handling System
• STEPsaver ® Heating Oven

Additional Information:

• Delivery Time: 10 Weeks
• Packaging Details: Suitable Packing

Product Details:

We design and build in-line pickling plants and batch pickling plants. We also offer tunnel pickling line and fumeless pickling line for wire manufacturing industries.

Our pickling plants are customized to the needs of the industry and we offer flexibility of operations as well as programming to cater to the changing needs of the industry

Our solutions for pickling process include:

•       STEPstrong® Pre-Treatment Tanks

•       STEPsmart® Acid Fume Extraction System

•       STEPstrong® Acid Storage Tanks

•       STEPsmart® Material Handling System

 

 

Applications

Tube

Pipe

Strip

Wire

Rod

Product Details:

Anodizing plants are designed with the various degrees of automation i.e. Manual/Semi-Automatic or Automatic depending on the preference of the industry.

With multiple options of types of anodizing as well as sealing, colour and electro-colouring process, we design plants with flexibility and adaptability to the future needs of the industry

We offer various types of anodizing:

1. Hard anodizing 2. Boric plus sulphuric acid anodizing 3. Sulphuric acid anodizing with Electro colouring/Dyes. 4. Chromic acid anodizing 5. Tartaric plus sulphuric acid anodizing

·        STEPstrong® Pre-Treatment Tanks

·        STEPsmart® Acid Fume Extraction System                

·        STEPstrong® Acid Storage Tanks

·        Anodizing DC Rectifier

·        Heater

·        Chiller

·        Compressor

·        STEPsmart® Material Handling System

 

Anodizing Applications:

Door – window frames and sections

Architectural products

Decorative Products

Industrial Equipments

Auto components

Additional Information:

• Delivery Time: 12 Weeks
• Packaging Details: Suitable Packing